When you’re planning a project that involves cutting, bending, forming, or fabricating metal, understanding the cost of metal processing is key. Whether you’re a hobbyist tackling a one-off piece or a business ordering multiple parts, knowing what influences your final price helps you budget confidently and make choices that get you the best value. 

At Brooks Industrial Metals, we believe transparency is part of good service, and we want you to feel informed every step of the way.  

1. Material Types, Grade & Thickness

One of the biggest contributors to your project cost is the metal itself. Different materials come with different price points—stainless steel, for example, is typically more expensive than aluminum or mild steel. Higher-grade alloys, corrosion-resistant options, or specialty metals can add to the total cost as well.

Thickness also plays a role. Thicker materials require more time, more power, and often more specialized equipment to cut or form. This can add to both the processing time and the cost of metal processing 

2. Design Complexity 

The more detailed or intricate your design, the more processing will be required. Complex cuts, tight tolerances, multiple bends, or precise shaping all demand additional machine time and expertise. Even digital preparation—like converting design files and programming CNC equipment—adds to the overall cost. Simplifying a design, when possible, can help reduce expenses without sacrificing functionality. 

3. Processing Method and Machine Time 

Every metalworking method—laser cutting, waterjet cutting, plasma cutting, shearing, bending, forming—comes with unique capabilities and costs. Some processes are faster but less precise. Others deliver perfect accuracy but require more machine time or higher energy use.

Machine time is one of the most direct cost drivers. More time on the machine means a higher processing cost. Choosing the right method for your project size, speed, finish, and accuracy needs is key. 

4. Quantity & Production Volume

Ordering one custom part costs more per piece than ordering a full batch. High-volume runs allow us to streamline setups, reduce waste, and optimize machine time. All of which lowers the cost per unit. If you know you’ll need more parts later, it’s often more cost-efficient to order them together.

5. Setup & Preparation

Before a single cut is made, fabrication requires preparation. This may include file review, programming, layout, fixture setup, and tooling adjustments. These setup steps are essential for accuracy and quality, but they also contribute to total cost, especially for small runs or one-off pieces.

6. Finishing Requirements

If your project needs polishing, deburring, coating, or other finishing work, this adds additional time and labour. Some metals require more attention to achieve a clean, safe, or aesthetically pleasing finish. For pieces visible in final installations, this step can be especially important—and factored into cost.

7. Timeline & Turnaround

If you’re up against a deadline or need expedited service, that can influence pricing. Rush projects may require adjustments to the production schedule or overtime labour. Planning ahead when possible helps keep your project running smoothly and cost-efficiently. 

Getting Value Beyond the Price Tag

Choosing the right metal processing partner isn’t just about price—it’s about trust, precision, and knowing your project is in good hands. 

At Brooks Industrial Metals, we take pride in delivering accurate, reliable work that saves you time, reduces rework, and keeps your project moving smoothly. Our team is genuinely interested in what you’re building, and we work closely with you to find the best options for your material, budget, and timeline. If you’re ready to get started or want more help understanding the cost of metal processing for your specific design, we’re here to help. 

Contact us to request a quote!